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Besides the sheer power of the nesting algorithm, there are several other nesting features that have an impact> 

生產(chǎn)計劃

Production planning

許多家具品牌的成功戰(zhàn)略是進(jìn)行大規(guī)模定制，但在生產(chǎn)過程中也面臨著一定挑戰(zhàn)。工廠生產(chǎn)常見情況是每個客戶產(chǎn)品訂單不同，交貨時間短，需要處理大量不同類型和顏色的皮革。此外，整體皮革節(jié)省中生產(chǎn)計劃所起的作用越來越大。許多公司雖然有工具來處理生產(chǎn)計劃，但其與切割方案的有限集成和自動規(guī)劃算法的缺乏是其制造過程中的重要缺陷。ITTA規(guī)劃算法對整體節(jié)省皮革有重要的影響，尤其是對處理大量客戶產(chǎn)品訂單的制造商而言。 該算法通過以下方式來提高總產(chǎn)量:

Mass customization, a successful strategy for many furniture brands, comes with challenges in the manufacturing process. Handling large numbers of different leather types and colors, different products for every customer order, short delivery time are common situations in the production plant. Moreover, the production planning plays an increased role in the overall leather savings.

Many companies have tools to handle the production planning, but their limited integration with the cutting solution and the absence of an automatic algorithm for planning are important drawbacks in the manufacturing process.

The ITTA planning algorithm has an important impact in the overall leather savings, especially for manufacturers which are dealing with a large variety of products and customer orders. The algorithm is designed to increase the overall yield by:

ITTA 生產(chǎn)計劃

ITTA production planning

? 在同一排版作業(yè)中，將高產(chǎn)和低產(chǎn)結(jié)合起來;

? 最大化排版作業(yè)的整體尺寸;

? 通過優(yōu)化作業(yè)分配，使同一類型皮革的批次最小化; 

? 所有生產(chǎn)限制方面，如交貨日期、優(yōu)先次序、同一工作中產(chǎn)品的最大數(shù)量等。 

? Combining the low yield with the high yield products in the same nesting job;

?  Maximizing the overall dimensions of nesting jobs;

?  Minimize the number of batches from the same leather type by optimizing the batch – job allocation;

?  In respect with all the production constrains such as delivery dates, priorities, maximum number of products in the same job, etc.

ITTA的其他相關(guān)功能

Other related features in ITTA

? 皮革分等級一個自動的皮革評估方法 

? 在離線高級工作流程中自動預(yù)先分配皮革

? 批量/色調(diào)架構(gòu)和色調(diào)兼容性

? 排版作業(yè)相鏈接

? Hides ranking – an automatic method of hides evaluation

? Automatic hides pre-allocation in the Off-Line Advanced work?ow

? Batch/tones architecture and tones compatibility

? Chained nesting jobs

好處:

? 提高皮革整體利用率 

? 減少倉庫廢料 

? 優(yōu)化皮革模型  

  Bene?ts:

?  Higher overall ef?ciency in leather usage

?  Less reusable waste in the warehouse

?  Optimized hides logistic

供應(yīng)商管控

Supplier control

? 我如何管控皮革供應(yīng)商? 

? 如何組織生產(chǎn)以提高整體效率?

? 我應(yīng)該買什么類型的皮革?

? How can I control the leather suppliers?

? How can I organize my production in order to increase the overall ef?ciency?

? What type of leather should I buy?

管控皮革供應(yīng)商的數(shù)量和“排版質(zhì)量”是一個重要的節(jié)約方式。ITTA供應(yīng)商皮革級別排序模塊對供應(yīng)商每張皮革使用相同的標(biāo)準(zhǔn)，執(zhí)行快速的自動排序。每張皮革批次都會生成詳細(xì)的分配報告，其中包含供應(yīng)商評估和自動評估之間的比較圖表。這些信息以及每張皮革的詳細(xì)報告是供應(yīng)商管控的一個有用工具。

Controlling the leather suppliers in terms of both quantity and “nesting quality” might be an important saving source. ITTA supplier ranking module performs a quick automatic rankingmargin: -15px 20px 0px 0px; padding: 0px; max-width: 100%; box-sizing: border-box !important; word-wrap: break-word !important; width: 6em; background: rgb(254, 254, 254); float: right; transform: rotate(0deg);">特性  Features

? 不同供應(yīng)商的多重排序簡介 

? 可定制的排序標(biāo)準(zhǔn)

? 比較排序分布報告

? 適用于所有工作流程

?Multiple ranking pro?les for different suppliers

?Customizable ranking criteria

? Comparative ranking distribution reports

? Availablemargin: -15px 20px 0px 0px; padding: 0px; max-width: 100%; box-sizing: border-box !important; word-wrap: break-word !important; width: 6em; background: rgb(254, 254, 254); float: right; transform: rotate(0deg);">

生產(chǎn)排序和皮革預(yù)分配

Production ranking and hides pre-allocation

皮革節(jié)省的關(guān)鍵因素表現(xiàn)在每一個排版作業(yè)的高效率上。然而，主要目標(biāo)是提高整批皮革的排版利用率。實(shí)現(xiàn)這一目標(biāo)的一個主要因素是每個排版作業(yè)中皮革的均衡分布。ITTA排序模塊從排版概率角度對皮革進(jìn)行分類，使用根據(jù)生產(chǎn)特性定制的標(biāo)準(zhǔn)。預(yù)先分配模塊自動計算每個排版作業(yè)每個等級所需的面積。這樣操作員就能從每個等級中挑選出最佳數(shù)量的皮革，提高整體批次處理排版利用率，并且大大降低批次 處理結(jié)束時留有不可用皮革的風(fēng)險。計算每個排版作業(yè)中皮革的正確平衡的算法考慮了3個關(guān)鍵信息:

ITTA ranking module classi?es the hides from a nesting probability point of view using customizable criteria tailored to the production characteristics. The pre-allocation module automatically calculates the required area per rank for each nesting job. Thus the operators are able to pick the optimum quantity of hides from each rank. The result is an increased overall batch nesting ef?ciency. Also, the risk of remaining with unusable hides at the end of the batch is greatly reduced.The algorithm which calculates the correct balance of hidesmargin: -15px 20px 0px 0px; padding: 0px; max-width: 100%; box-sizing: border-box !important; word-wrap: break-word !important; width: 6em; background: rgb(254, 254, 254); float: right; transform: rotate(0deg);">

? 當(dāng)前批次中的等級分布

? 當(dāng)前排版作業(yè)的難度 

? 產(chǎn)量預(yù)測

? The current rank distribution in the batch

? The current nesting job dif?culty

? The production forecast

檢測和掃描精度

Inspection and Scanning precision

檢測和掃描的準(zhǔn)確性對皮革整體利用率有著重要的影響。

The accuracy of inspection and scanning have a signi?cant impactmargin: -15px 20px 0px 0px; padding: 0px; max-width: 100%; box-sizing: border-box !important; word-wrap: break-word !important; width: 6em; background: rgb(254, 254, 254); float: right; transform: rotate(0deg);">

皮革檢視  

Hides’inspection

如果操作員將缺陷標(biāo)記太寬，將直接影響排版利用率。操作員沒有標(biāo)記出整個缺陷，排版算法將在該區(qū)域排一部分，并且只有在質(zhì)量管控臺才能檢測出問題。結(jié)果可能重排，這意味著效率會明顯降低。ITTA電腦皮革掃描機(jī)使用標(biāo)記精度小于1毫米的紅外線“光”筆，以檢測精度最大化。 

If the operator marks the defects too wide, the nesting ef?ciency will be directly affected.

If the operator doesn’t mark the entire defect, the nesting algorithm will place a part>ITTA INTELLIGENT LEATHER INSPECTION MARKING/SCANNING AND NESTING MACHINE WITH CLOUD COMPUTINGuses an Infra-Red “l(fā)ight” pen with a marking accuracy less than 1 mm to achieve maximum inspection’ precision.

掃描燈

Scanning lights

照明質(zhì)量非常重要，以使更加準(zhǔn)確。ITTA皮革掃描機(jī)有一個可定制的照明系統(tǒng)，提供以下幾個優(yōu)勢:

Lighting quality is very important to achieve an accurate inspection of the hides. ITTA INTELLIGENT LEATHER INSPECTION MARKING/SCANNING AND NESTING MACHINE WITH CLOUD COMPUTING has a customizable lighting system that offers several advantages:

? 照明校準(zhǔn)

? 光位可調(diào)

? 均光損耗

?   Lighting calibration

?   Adjustable position of the lights

?   Even light dissipation 

先進(jìn)的掃描技術(shù)

Advanced scanning technology

ITTA電腦皮革掃描機(jī)通過使用具有高質(zhì)量和穩(wěn)定性檢測的高分辨率工業(yè)相機(jī)來保證檢測精準(zhǔn)。 

ITTA INTELLIGENT LEATHER INSPECTION MARKING/SCANNING AND NESTING MACHINE WITH CLOUD COMPUTING ensures an accurate detection by using high-resolution photo cameras with high quality and detection stability.

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